About Orrcon - Corporate Profile  
 

The Orrcon Story

While young in name, Orrcon’s background derives from one of Australia’s iconic business brands – Hills Industries, which was founded in the 1940s. In October 2000, Orrcon was established through the merger of the structural tube operations of Welded Tube Mills Australia and the Precision Tubing Division of Hills Industries.

The structural tube business of Welded Tube Mills of Australia was formed in the late 1980s. The objective was to develop an alternative supplier to the then Tubemakers of Australia owned by BHP-subsequently Onesteel and Palmer Tube Mills businesses which became Smorgon - Both the manufacturing operations of these businesses are now part of Onesteel.

The merger proved highly successful and has provided a sound base for Orrcon’s rapid expansion over the last seven years. The Orrcon name brings with it 80 years of collective experience of running a thriving business – proudly holding strong market positions in both Precision and Structural Tubing, and forging ahead in markets which include the “Big End of Town Construction” and Oil, Gas and Water pipelines.


In 2005, Hills Industries acquired 100% of the equity in Orrcon with the purchase of the shares held by Mr. Silvio Pradella. Orrcon is now operating as a wholly owned subsidiary of Hills Industries Limited.
About Orrcon

Orrcon products have Quality Assurance certified to ISO 9001 & API 5L level of excellence. Equipped with cutting edge technology, product innovation and strong customer service solutions, Orrcon sets itself apart from the competition.

The Orrcon network of Steel and Tube Direct distribution centres are strategically located in Queensland, New South Wales, Victoria, South Australia, and Western Australia, thus ensuring a solid distribution network, which is complemented by an extensive spread of distributors and stockists in metropolitan and rural Australia.

Orrcon specialises in the manufacturing of Precision tube, Structural pipe and RHS, water pipe and, API Accredited Oil Gas linepipe, carrying a wide range of sizes and wall thicknesses, with squares ranging from 12.75mm to 400mm, rectangles from 38x25mm to 400x200mm and rounds ranging from 12.7mm OD to 457mm OD. Not only limited to the said sizes, Orrcon is able to tailor product solutions upon enquiry.

To meet business demands, Orrcon has four manufacturing sites with a total of eight mills collectively, which are equipped with state of the art facilities.

The company’s ambitious growth plans is seen through its recent acquisition of the Impressive Group of Companies in Western Australia as well as entry into new markets, release of new products through research and development and expanded manufacturing capabilities.

Orrcon products can be found in Precision Applications such as fencing, automotive equipment and furniture, as well as in Structural Applications ranging from cattle handling equipment, trailer bodies to shade structures.

In recent years Orrcon has set to make its mark in “Big End of Town” construction. Its steel products facilitated the construction of the Crown and Atrium of Gold Coast’s Q1 Luxury Apartments – one of Australia’s most distinct construction projects, also known as the world’s tallest residential tower. Orrcon products have also played a major role in the construction of The Southern Star Observation Wheel – the largest of its kind in the southern hemisphere, Melbourne Sports & Aquatic Centre, and transportation infrastructures such as the Brisbane’s Inner Northern Busway, Tugun’s M1 Motorway, and New South Wale’s Westlink M7.

The company currently employs in excess of 550 full time employees plus contractors and consultants in specialised fields.

Orrcon is also a proud sponsor of Ford Performance Racing in the Australian V8 Supercars Championship. V8 Motor Racing revolves around quick decision making, fast paced action in a highly competitive environment – much like how Orrcon views itself as a player in the market. Like its race team, Orrcon is prepared to rise to the occasion and take on challenges in a similarly volatile environment. At the same time, Orrcon continues to advance by providing clients with unparallel solutions that meet and exceed today’s business demands.

MANUFACTURING SCOPE
Brisbane : Structural and Precision pipe and tube mills, plus and an electro galvanising plant producing Orrcon’s own range of ALLGAL®
Adelaide : Precision tube mills
Wollongong : A world class ERW Mill manufacturer large structural tube and API Monogrammed Oil, Gal and Water Linepipe

PRODUCT RANGE
Precision Tube
- Cold rolled, hot rolled zinc and aluminium coated ERW steel tubing rolled to exacting diameter and wall thickness.

Size ranges are:
• Square tube 12.75 SQ to 65 SQ
• Rectangular tube 25.4 x 12.7 to 80 x 40
• Round tube 12.7 OD to 90 OD
• Oval tube 19 x 12.7 OV to 75 x 16 FS
NB Wall thickness range is 0.85mm up to 3.2mm. OV = Oval, FS = Flat side, OD = Outside diameter, SQ = Square.

Structural Pipe & RHS
- Ready primed and zinc coated electric resistance welded ALLGAL® (ERW) product is manufactured for structural applications.

Orrcon manufactured size ranges are:
• SHS 20 x 20 to 250 x 250
• RHS 38 x 25 to 250 x 150
• Pipe 20NB (26.7 OD) to 150NB (165.1 OD)
• Yard Rail 59 x 30 to 115 x 42
• Silo Section 75 x 64
NB Wall thickness range is 1.6mm to 9.0mm
Other sizes may be available subject to enquiry.
(ALLGAL® available up to 125 x 125 SHS, and 150 x 100 RHS and 150NB CHS)

Oil, Gas, Water and Slurry Pipelines
- Orrcon’s API accredited 18 inch mill produces the following size ranges:
• 150NB (168.3 OD) to 450 NB (457 OD)
NB Wall thickness up to 16.00mm
Other sizes and thicknesses may be available subject to enquiry.


Additional Products & Services

• Merchant bar i.e. flats, rounds squares and angles
• Fittings and flanges
• Seamless and large diameter spiral weld pipe

Processing services
• Pipe cutting, threading, roll grooving, punching, hot dip galvanizing,
• 3D laser processing and OrrTrack® pipe management.

Quality Management Systems and product standards
Orrcon’s stringent Quality Management System ensures every pipe product we produce is manufactured, inspected and tested, to comply with the most exacting of requirements.

• AS/NZS ISO 9001:2000 Quality Management Systems.
• International API Specifications Q1.
• Precision - AS1450:1983 and the demands of the industry in all aspects of the product.
• Structural - AS1163:1991 Structural steel hollow sections.
• Low pressure pipe - to AS1074:1989 and ASTM53B Tubes and tubulars for ordinary service.
• Oil and Gas linepipe is manufactured to the strict American Petroleum Institute standard API Specification 5L.
• Water pipeline components AS1579:2001.
• ALLGAL® standard AS4750:2003 Electro-galvanized (zinc) coating on ferrous hollow and open sections.

MEMBERSHIPS & ASSOCIATIONS

• ASI : Australian Steel Institute
• APIA : American Petroleum Industry Association
• AWA : Australian Water Association
• ACASPA : Australian Canvas and Synthetic Products Association
• FPA : Fire Protection Association
• ADIA : Australian Drilling Industry Association

Safety beliefs

All Orrcon management and employees are committed to these
safety beliefs:

We continually strive for zero harm.

Working safely is everyone’s responsibility and a condition of
employement.

All deficiencies must be addressed promptly.

Training is essential to ensure a safe work environment.

We will get the level of safety we demonstrate we want.